Solution

Roller Crusher for Sandstone Production in Malaysia

Project Overview

A quarry operator in Johor Bahru, Malaysia, required a reliable solution to process granite into high-quality construction sand. Their requirements included:

• Raw material: Sandstone(50 - 150 mm)

• Capacity: 30 tons per hour (tph)

• Capacity: 5 tons per hour

• Final product: 0 - 5 mm sand (for ready-mixed concrete)

Why Customer Choose Roller Crusher?

The existing cone crusher of the customer generates too many flaky particles (with a flaky rate as high as 25%), which reduces the strength of the concrete. Therefore, the solution provided by SMAT is a heavy-duty roller crusher. We have provided a 2PG0740 hydraulic roller crusher, which has the following features:

The enhanced wear resistance prolongs the service life when grinding mountain rocks. Automatic gap correction (accuracy ±0.5 mm). Fully enclosed design, with dust and noise control functions. It is also equipped with a dust collector, vibrating feeder and vibrating screen, forming a perfect closed loop.

Roller Crusher for Sandstone Production in Malaysia (1)
Customer Feedback:
"Since we replaced the impact crusher with a roller crusher, our sand has consistently achieved a concrete strength of over 50MPa. The automation control has reduced labor costs by 30%."
Mr. Ahmed, Operations Director
Key Success Factors:
Inter-particle Breakage: The unique roller design minimizes the over-crushing of mountain rocks.
Moisture Resistance: Adaptable to the humid climate of Malaysia (material moisture content up to 8%)
Low Fine Powder Output: Adjustable scraper keeps the fine powder content under 0.15mm at less than 12%.
Roller Crusher for Sandstone Production in Malaysia (3)
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